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Headlamp adjusters for BMW E39 vehicles - image

Files (2)

bmw_headlamp_adj2_v3.stl
STL
2.5 MB
bmw_headlamp_adj1_v3.stl
STL
2.5 MB
Print guidance estimate
Uses saved filament metadata
Print cost & setup estimate
Setup guidance plus saved or slicer-confirmed filament, cost, and time. Model file size is never treated as printable volume.
2 model files
Recommended kit
50g

Based on 25% main infill across listed model files

Material cost
$1.20

Filament only at roughly $24/kg PETG / ASA

Print time
2.0h saved / 1.4h–2.4h estimate

Uses 70 mm/s, 0.2 mm layers; verify supports in slicer

STL fileRoleSource sizePETG / ASA 20%PETG / ASA 25%100% solidRecommendation
bmw_headlamp_adj2_v3.stlPrintable file2.5 MB STLSlice fileSlice fileSlice filePrint with the adjusters laying down for best strength, but be prepared for potential support material
bmw_headlamp_adj1_v3.stlPrintable file2.5 MB STLSlice fileSlice fileSlice filePrint with the adjusters laying down for best strength, but be prepared for potential support material

Saved setup guidance is used for material, infill, support, and per-file recommendation text; editable numbers are planning estimates only.

Light Covers

Headlamp adjusters for BMW E39 vehicles

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Michael Chen
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Description

These headlamp adjusters are for the BMW pre-facelift E39 series (5-series from 1996 onwards). The originals are made of some material that gets super brittle with age, and pretty much self destruct. Thus making the headlamps aim far too low, and wobble when driving over the slightest dump. BMWs own solution is to supply new lamps as complete units, price probably approaching $1000. To fix, you need to take the headlamp units apart, which is actually quite easy. There are various instructions on the net, The two manual adjusters simply fully unscrew to release. The third adjuster, connected to a motor, is released by turning the exposed 5mm plastic nut 90 degrees (not all variants have this feature). One word of warning: Do not touch the reflectors, they are very easily destroyed by attempts of cleaning. You need one of each of these per side. They will work for the early halogen units, but may need modification for "angel eyes", and I have no idea about Xenon. Note also that the shape is different from the originals. I believe these may be slightly better - the originals were limited by what you could do with casting. For best strength you should ideally print them laying down, but then some support is needed.

Print Settings

Time: 2h
Filament: 50g
Supports: Not needed

Compatible Cars

Published Mar 8, 2026Updated Jul 15, 2026

Originally published on thingiverse.com · License: CC BY

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