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2004-2010 Hyundai Sonata Headlight Dust cap - image

Files (2)

Sonata_cap.stl
STL
119.6 KB
Sonata_cap_V2.stl
STL
731.8 KB
Print guidance estimate
Estimated from part metadata
Print cost & setup estimate
Planning numbers for filament, cost, time, and setup. Treat them as estimates until you confirm the file in your slicer.
2 model files
Recommended kit
50g

Based on 25% main infill across listed model files

Material cost
$1.20

Filament only at roughly $24/kg PETG / ASA

Print time
2.0h saved / 1.4h–2.4h estimate

Uses 70 mm/s, 0.2 mm layers; verify supports in slicer

STL fileRoleSource sizePETG / ASA 20%PETG / ASA 25%100% solidRecommendation
Sonata_cap.stlCover / cap119.6 KB STL
16g
$0.38
17g
$0.41
38g
$0.91
Use PETG / ASA; check sealing faces and verify in slicer.
Sonata_cap_V2.stlCover / cap731.8 KB STL
30g
$0.72
33g
$0.79
72g
$1.72
Use PETG / ASA; check sealing faces and verify in slicer.

Saved setup guidance is used for material, infill, support, and per-file recommendation text; editable numbers are planning estimates only.

Exterior

2004-2010 Hyundai Sonata Headlight Dust cap

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Michael Chen
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Description

This is a replacement headlight dust cap for 5th generation sonatas to give extra room for adding LED/HID headlights. Original rubber gasket should be used. Version 2 has the tightening tabs Tree supports work well @ .2 mil it is fine for the job, It will require a bit of cleanup once supports are removed.

Print Settings

Time: 2h
Filament: 50g
Supports: Not needed

Compatible Cars

Published Mar 8, 2026Updated Jul 15, 2026

Originally published on thingiverse.com · License: CC BY

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