Challenger custom headlight plug - image

Files (8)

Challenger_Headlight_Plug_full.stl

STL

214.3 KB

Challenger_Headlight_Plug_full_half_1.stl

STL

165.7 KB

Challenger_Headlight_Plug_full_half_2.stl

STL

56.2 KB

Challenger_Headlight_Plug_Mopar.stl

STL

228.2 KB

Challenger_Headlight_Plug_Mopar_half_1.stl

STL

65.3 KB

Challenger_Headlight_Plug_Mopar_half_2.stl

STL

155.5 KB

Challenger_Headlight_Plug_Mopar_mesh.stl

STL

242.2 KB

Challenger_Headlight_Plug_open.stl

STL

157.6 KB

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Print cost & setup estimate

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8 model files

Typical selected file

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Material cost

Slice required

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Slice required

Slice with the recommended material, infill, orientation, and supports.

STL file	Role	Source size	PETG / ASA 20%	PETG / ASA 35%	100% solid	Recommendation
Challenger_Headlight_Plug_full.stl	Printable file	214.3 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_full_half_1.stl	Printable file	165.7 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_full_half_2.stl	Printable file	56.2 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_Mopar.stl	Printable file	228.2 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_Mopar_half_1.stl	Printable file	65.3 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_Mopar_half_2.stl	Printable file	155.5 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_Mopar_mesh.stl	Printable file	242.2 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing
Challenger_Headlight_Plug_open.stl	Printable file	157.6 KB STL	Slice file	Slice file	Slice file	Ensure proper fit and orientation in the headlight assembly before printing

Saved setup guidance is used for material, infill, support, and per-file recommendation text; editable numbers are planning estimates only.

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Challenger custom headlight plug

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Description

When the Dodge Challenger Hellcat was first revealed, one of the coolest details was the hollow driver's side headlight that feeds cool air directly into the airbox. I found out reading some forums that the same headlight assembly is used on all 2015+ Challengers, but the lower trims use a plastic plug insert instead of leaving the headlight open. I removed the plug from my car, took down measurements, and designed my own replacement version. I've uploaded a bunch of files that may be more or less useful depending on the printer being used. 1) a simple ring with clips to test fit 2) a full replacement for the factory piece that can be printed in a color to match the car's paint or be remixed with your own custom carve-out 3) a stylized letter "M" 4) a stylized letter "M" with mesh background for anyone worried about bugs or debris 5) top and bottom full pieces for easier printing on certain machines 6) top and bottom "M" pieces for easier printing on certain machines Keep in mind that engines get hot and cars are subject to varying weather conditions when selecting your material! I was able to use ABS plastic and was pleased with the firm fit in the headlight inlet.