D22 Navara ashtray replacer

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| PETG filamentAmazon · Affiliate link | Amazon product page for 1.75 mm PETG; confirm colour, spool size, print temperature, seller, and delivery region. | Check price at Amazon |
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The file license permits commercial reuse, subject to any applicable attribution or share-alike terms. License status does not verify vehicle fitment, OEM rights, design patents, or safety.
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Rod Ritchie (RoddQLD)Designers selling from the US, Canada, the UK, the EU/EEA (except Iceland), Switzerland and Gibraltar can also list separate original designs for sale and receive 80% of the listing price, paid out by Stripe in your local currency (conversion fees may apply). Claiming credits you here; it doesn't put this imported part up for sale.
Description
My adventure vehicle is a 2005 Nissan D22 Navara. Soon after purchase I removed the whole ashtray mechanism and decided to create something to fill the open ashtray holes. I want to add a friendly horn system to my car where one button can play a friendly sound through a horn speaker (like the C3PO noise) to alert people to my presence in a less threatening way than tooting the standard car horn, another button to 'double-toot' the horn, another button to activate air horns, etc. Refer to the photos as part of the description. The switches that I used are momentary action push-buttons purchased from Jaycar (Australian Electronics supplier). The mounting holes are 20mm in diameter to suit these switches, but anything that fits in a 20mm hole can be mounted). There is one single mounting screw to hold the part from behind the facia. The screw that I used is about 10mm in total length, and about 3mm in shaft diameter (including thread). I had to place a washer under the screw head. The screw tapped it's own thread into the 3D printed part. At the bottom I created a foot to rest against a flat section inside the cars facia. You can choose to use glue/double-sided tape/polyurethane, etc to fix it there, but I found that for my use it didn't need anything other than the screw. The part fits into the facia quite snugly but with a small gap at the bottom. I used Fusion 360 (2.0.8816) to crudely design this. I used Cura slicer to slice and to also mirror the part for the LHS. I printed it on my modified Creality Ender 3 Pro.
Compatible Vehicles
Originally published on thingiverse.com by Rod Ritchie (RoddQLD) · License: CC BY 4.0
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