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Opel Zafira-A compatible fuel tank cap

Opel Zafira-A compatible fuel tank cap preview

Files (2)

fuel_tank_cap.stl
STL
3.2 MBPrimary file
O-ring.stl
STL
1.1 MB

Reference shelf

Recommended filament for this print

Product references matched to the published material guidance. Confirm diameter, heat resistance, colour, and printer compatibility.

Referenced itemWhat to verifyPrice & availability
PETG filamentAmazon · Affiliate linkAmazon product page for 1.75 mm PETG; confirm colour, spool size, print temperature, seller, and delivery region.Check price at Amazon
ASA filamentAmazon · Affiliate linkAmazon product page for 1.75 mm ASA; use an enclosure and suitable ventilation, and confirm seller and regional availability.Check price at Amazon

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License & use

CC BY
Commercial use allowed
Attribution required

The file license permits commercial reuse, subject to any applicable attribution or share-alike terms. License status does not verify vehicle fitment, OEM rights, design patents, or safety.

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Description

This is a fuel tank cap that I printed for my Opel Zafira-A. I printed it out of PETG as I understand it can handle petrol vapors quite well. It is printed hollow and with holes (like the brand model) that allow air in or out so that no vacuum or pressure builds up in the tank. No supports needed. I only used a 10mm brim one layer high brim to prevent the piece from curling when printing the first few layers. The O-ring can be printed with Ninjaflex (also suitable for te application) or you can just buy a set of o-rings to fit the cap (like I did). I don't know if it will fit any other car models, haven't tried it. I just kept forgetting mine at gas stations and it just took so long to get another one by order. Infill: 25% triangle pattern Perimeters: 3 Top/bottom layers: 6 Layer resolution: 0.2mm Printing Speed: 60mm/sec.

Compatible Vehicles

Published Jun 26, 2026Updated Oct 30, 2026

Originally published on thingiverse.com by Florin Popa (Florin_P) · License: CC BY

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