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Volvo/Polestar Key Cover (XC40, Polestar 2 and others) preview
Knobs/Buttons

Volvo/Polestar Key Cover (XC40, Polestar 2 and others)

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Description

A replacement cover for Volvo and Polestar keys. I know this fits Volvo XC40 and Polestar 2 keys and understand it may fit other cars that are post 2017. I've been teaching myself Fusion 360 and this was great learning exercise, inspired by a colleague being very disappointed with the key cover supplied with his Polestar 2! You need to print two covers for a complete key but the sides are interchangeable. I've included three designs which you can mix and match: * Blank * Shallow Polestar Logo (logo is 0.2mm recessed) * Deep Polestar Logo (logo is 0.4mm recesssed) On my printer with 0.1mm layers, the 0.2 recess logo sags enough that it feels pretty much flush with the first layer. Using a contrasting first layer pattern means you get a flat key with a very subtle logo. This is what's in two of the pictures, the third picture is the deep logo.

Published Jun 26, 2026Updated Sep 15, 2026

Originally published on thingiverse.com by Rafe Aldridge (ForgotRafe) · License: CC BY-NC-ND

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