Jeep XJ + Other makes replacement blend door main gear - image

Files (1)

JEEP_BLEND_DOOR_METRIC_Single_sided.STL

STL

84.5 KB

Print guidance estimate

Uses saved filament metadata

Print cost & setup estimate

Setup guidance plus saved or slicer-confirmed filament, cost, and time. Model file size is never treated as printable volume.

1 model file

Recommended kit

50g

Based on 95% main infill across listed model files

Material cost

$1.20

Filament only at roughly $24/kg PETG / ASA

Print time

2.0h saved / 1.4h–2.4h estimate

Uses 70 mm/s, 0.2 mm layers; verify supports in slicer

STL file	Role	Source size	PETG / ASA 20%	PETG / ASA 95%	100% solid	Recommendation
JEEP_BLEND_DOOR_METRIC_Single_sided.STL	Primary model	84.5 KB STL	22g $0.52	50g $1.20	52g $1.25	Print with the flat side of the gear facing the bed

Saved setup guidance is used for material, infill, support, and per-file recommendation text; editable numbers are planning estimates only.

Exterior

Jeep XJ + Other makes replacement blend door main gear

0 downloads246 views0 likes

Shared by

Michael Chen

Verified

Description

This is a replacement main gear for the HVAC blend door actuator that tends to crack and break with age. From what I could find, this gear should also work for the following units as well in addition to some Mercedes-Benz models. List Below. if you are unsure, disassemble your unit and compare with attached photo and gear. It may work for your use case as well. When servicing take care to note the orientation of the metal shaft in addition to the blue gear to make sure alignment does not get lost. Install with flat side of gear facing up. Be sure to lubricate with a plastic safe lubricant and reassemble! Print with the flat side to the bed of the printer with maximum infill. Choose suitable filament that can withstand torque and high heat for reliable operation. CADILLAC ESCALADE 1999-2000.

Print Settings

Time: 2h

Filament: 50g

Supports: Not needed

Compatible Cars

Jeep (all models)

Published Mar 11, 2026Updated Jul 15, 2026

Originally published on thingiverse.com · License: CC BY

Verified by drivers

Share whether this print actually fits a real car. Installed photos and material notes make the catalog more trustworthy.

Loading fitment proof…

Comments (0)

Part lists

Save this part to named public or private collections. Public lists can be shown on this part page.

Related Parts

Finding specific fitment/category matches first.